AquaForce Variable Speed PackageSystemMechanicalInstallation,Operation, andMaintenance Manual
Transportation and StorageInspect the deliveryInspect the package1. Inspect the package for damaged or missing items upon delivery.2. Note any damaged
Storage between useObserve the following for long-term storage of a pump station.• Insure system is drained of any water.• Remove transducers to ensur
Product DescriptionGeneral descriptionDescriptionA pump station is a pre-engineered and fabricated line of packaged booster systems thatprovides:• Ene
• Serial number• Item numbers of the required parts.Date CodePump BoostDischarge PressureSuction PressureStation FlowLargest Motor HPSCCRSystem FLASta
InstallationField connectionsDiagramsActual equipment manufacturers/models installed are system specific. Refer to specificmanufacturer Installation, Op
Guideline Explanation/commentMake sure that the space around the pump package issufficient.This facilitates ventilation, inspection, maintenance, andse
Grout the baseplateRequired equipment:• Cleaners: Do not use an oil-based cleaner because the grout will not bond to it. Seethe instructions provided
Commissioning, Startup, Operation,and ShutdownPreparation for startupDANGER:Electrical hazard sufficient to kill. Always disconnect and lock out the po
Checks CheckedCheck that the drain plugs are installed before filling system. Inspect all piping joints for tightness.Joints can become loose during tr
Pump station startupConfirm the job site voltage1. Check these items before you apply power or close the disconnect:a) Check all of the power wiring co
Start the package1. Close the disconnect in order to apply power to the package.2. Turn the panel switch to the local position.3. Watch the screen as
MaintenancePrecautionsDANGER:Electrical hazard sufficient to kill. Always disconnect and lock out the power before youservice the unit.WARNING:• This m
Motor lubrication checks• For grease-filled bearings, make sure that grease is not all over the inside of the motorand in the bottom of the motor. This
TroubleshootingPump station troubleshootingDANGER:• Personal injury hazard. Troubleshooting a live control panel exposes personnel tohazardous voltage
Cause RemedyThe fuses are blown or breakers are tripped. Check circuit breaker and fuses.Transducer isolation valves are closed. Make sure that the tr
The pump station experiences excessive vibrationCause RemedyThe motor, pump, or piping is loose. Make sure that all fasteners and components areproper
Cause RemedyThe diaphragm tank is faulty. Check for a properly installed diaphragm tank. Has thetank failed? Has the tank been charged to the properop
Technical ReferencePump station numbering systemThe pump station label located on the inside of the control enclosure door identifies theproduct code n
Seventh character: Stages / impeller size1 = 1, 2 = 2, 3 = 3, and so forthEighth character: reduced number of stages0 = 0 reduced, 1 = 1 reduced, 2 =
Fifth character: Supply voltage2 = 208 V / 1 PH / 60 Hz 6 = 460 V / 3 PH / 60 Hz3 = 230 V / 1 PH / 60 Hz 7 = 575 V / 3 PH / 60 Hz4 = 208 V / 3 PH / 60
Table of ContentsIntroduction and Safety...
Pump station with SSH pumpsExample product codeV 2 HE F 4 P A L 2 BCDNumbering system definitionsFirst character: Variable or constant speedV = variabl
Seventh character: TrimF — — — 4-11/166-1/8 4-13/166-3/16 6-1/16 7-1/2 7-1/2 8-1/4 7-15/16 — —G — — — 4-3/8 — 4-7/16 — 5-5/8 7-1/8 7-1/8 — 7-11/16 — —
Xylem |’zīləm|1) The tissue in plants that brings water upward from the roots2) A leading global water technology companyWe're 12,500 people unifi
Monthly maintenance...19Troublesho
Introduction and SafetyIntroductionPurpose of this manualThe purpose of this manual is to provide necessary information for:• Installation• Operation•
Hazard levelsHazard level IndicationDANGER: A hazardous situation which, if not avoided, will result indeath or serious injuryWARNING: A hazardous s
WARNING:Radiation Hazard. Do NOT send the product to Xylem if it has been exposed to any nuclearradiation.Electrical installationFor electrical instal
• Rinse the components in water after you disassemble the pump.• Do not exceed the maximum working pressure of the pump.• Do not open any vent or drai
Warranty claimXylem products are high-quality products with expected reliable operation and long life.However, should the need arise for a warranty cl
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